10-40%
reduction of equipment
maintenance costs

20-30%
increase in equipment
efficiency(OEE)

30-50%
reduced downtime

45-50%
increase in the productivity
of technicians

SYSTEM FOR RELIABLE OPERATION OF EQUIPMENT

The SmartEAM solution will increase the reliability of the equipment and reduce maintenance costs

Make the world and your business better with SmartEAM

Increase the reliability of your equipment with Industry 4.0 technologies
Reduce equipment maintenance costs
20+% of profits will be donated to support Ukraine

Solutions

Data management

Hierarchical enterprise asset tree

Maintenance cards (SOP)

Tracking asset movement

Documen archive

Asset visualization (3D / VR / GPS)

Interactive equipment maps

API integration

Equipment management

Work request and job management

Periodic maintenance (PM)

Condition Monitoring (CBM)

Downtime tracking and analysis (OEE, equipment utilization, tech.readiness)

Engineer’s Tablet

Risk Management (RBM)

Manager’s workplace

Resource management

Work permits (authorization)

Inventory Management

Procurement management

Service Engineer Management

Visual asset catalog

Cost accounting (materials and services)

Energy management

Innovative features

Equipment integration (IIoT)

Machine vision

Virtual and Augmented Reality (AR/VR)

Smart Devices

Artificial Intelligence

Digital twin

Access via QR code, NFC, RFID

Predictive maintenance

Failure Prediction

Equipment health index

Anomaly detection

Asset management strategy

Failure analysis (RCA, 8D)

RCM methodologies

TPM methodology

FMEA risk identification tool

SmartEAM system for the energy industry

SmartEAM helps to understand that some equipment is likely to fail.

The technologies is used:

Equipment failures;
Out-of-range parameter values;
Creates a predictive work request.

You don’t have to wait until your equipment fails. During inspections, technicians examine the equipment and collect the key data. Then, based on the parameter values, the system builds trends.

SmartEAM system for the manufacturing industry

How SmartEAM works for the manufacturing industry

Preventive maintenance;
Equipment inspections: how and when?
What can SmartEAM show and alert about?

“The system data was populated by our tech specialists based on the manufacturer’s recommendations and their own experience. Thanks to this data, now the system can let us know that some jobs need to be done on this exact day and at this time. In this way, we manage to keep our machines up and running all year round” says Maxim Torunov, supervisor of the Royal Thermo smelter.

Advantages of SmartEAM

Mobile solutions

The most advanced RCM methodology

Innovative analytical tools

Implementation experience for 50+ enterprises

Results of SmartEAM implementation at Interpipe

During the operation of the EAM system on Interpipe assets, it was possible to:

Increased the availability rate of equipment with double the load;
Improved overall equipment effectiveness by 10–15%
Lowered maintenance costs per ton of output by more than 20%
Reduced the inventory by 10%
Reduced maintenance downtime of the key equipment

SmartEAM mobile app

With the SmartEAM mobile application you can:

Improve equipment reliability;
Prevent equipment failures;
Fix issues faster;
Increase the transparency of equipment maintenance processes.

Did you know that scheduled maintenance is effective only in 20% of cases

Many enterprises use the method of planned preventive repair - after a statistically determined period, are replaced parts, which tend to wear out. However, how much is such repair effective?

FIND OUT BEST PRACTICES